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    详细信息

    智能电容控制器

    文章作者:南京赛亚特福精密仪器有限公司    发布时间:2023-03-25

    简单介绍:
    该系列产品是一款从根本上实现了智能化的射频电容物位控制器。该系列产品是基于电容原理设计的优异产品,具有稳定性好、测量精准度高、应用场合广泛等优点。相比传统的物位开关,本系列产品采用模块化设计,配有液晶调试模块,无需使用任何外围辅助设备,能够自动获取并显示被测物料测量值,为用户提供更可靠的测量数据;液晶调试模块具有调试和显示的双重功能,使用户能够简洁直观地读取所需的各项数据,方便了调试。
    详情介绍:
    智能电容控制器
    一、产品概述 
        该系列产品是一款从根本上实现了智能化的射频电容物位控制器。该系列产品是基于电容原理设计的优异产品,具有稳定性好、测量精准度高、应用场合广泛等优点。相比传统的物位开关,本系列产品采用模块化设计,配有液晶调试模块,无需使用任何外围辅助设备,能够自动获取并显示被测物料测量值,为用户提供更可靠的测量数据;液晶调试模块具有调试和显示的双重功能,使用户能够简洁直观地读取所需的各项数据,方便了调试。 
    二、典型应用 
    电 厂:煤堆、原煤仓、燃料仓、蓄水池、废气净化罐、仓泵、灰库、油箱等; 
    油 田:原油或成品油储罐、三相分离器、沉降罐、污水罐及油水界面、钻探泥浆罐等; 
    化 工:原油蒸馏塔、原料和中间料仓、反应罐、氨水罐、固体料仓、分离器等; 
    冶 金:矿石料仓、矿石粉碎机、原料仓、辅料仓、高炉、氧化铝粉仓、电解池缓冲罐等; 
    水 泥:石料仓、生料仓、水泥仓、煤粉仓、炉渣存储仓等; 
    水处理:蓄水池、污水池、水处理罐、沉淀池、深井、饮用水网络等;
     造 纸:原料仓、储料塔、干燥鼓、化学物料存储仓等; 
    其 他:采石场、食品、制药、环保、造船等行业等;
     三、特点参数 
    智 能 化:自动调整工作量程,并配指示灯显示,系统出错自查功能,配指示灯显示,无可动部件水平安装时精度非常高,测量粘稠性物料是该仪表的优势。 
    抗 挂 料:独特的电路设计提高了抗挂料性能
    供电范围:18V ~380V AC/DC ; 24V/100mA 
    继电器容量:DPDT,117/220VAC,5A 无感 3A 有感 
    适 应 性:探头使用温度范围:-184℃~260℃,电路部分耐温:-40℃~80℃ 
    灵 敏 度:小于 0.3PF  
    延时可调:0-100 秒 
    稳 定 性:高稳定性输出,耐飞灰、落料、水汽、结晶、结蜡影响。
    免 维 护:无活动、无易磨损部件,无需经常清洁、保养、调试。 
    易操作性:面板式设计理念,正常安装完成后,仪表自动标定工作点并运行方便的电气连接,提高了操作人员工作效率。 
    四、仪表调试 
    1、报警值设置设置: 
    报警值的设置有两种方法: 
       A、测量界面:当液位、料位达到设置报警点,待液位、料位稳定 10-20 秒后,长按 键 5 秒左
    右,待 LCD 屏左下数值显示同主测量值,松开按键,报警值设置完毕。 
       B、进入菜单设置 
          进入《基本设置》菜单,找到对应菜单项 AL1,可以通过按键设置对应的报警值。还可以通 
    过其它的菜单项,如 报警回差,报警方式来联合实现其它想要的控制方式。 
    2、仪表出厂前已作全性能的调试,但经过长途运输或长期库存后,在交付使用前仍需对一些主要性能进行检查。 
    3、菜单说明 
    在正常工作状态,短按 M 键,LCD 左下角显示“SEL”,中间显示“555”,此时再次短按 M 键,左边**位数字小数点闪烁,再次短按 M 键,第2位数字闪烁,依次类推,移动到第五位数字时,短按 S 键和 Z 键可增加和减小数值,修改到对应值后,比如“556”,短按至所有数位不闪烁时,短按 S 键可进入基本设置菜单。
     
     

    《基本设置》

    代码 功 能 说 明
    SEL 密码选择 SEL=555,C 菜单设置; SEL=558,校准设置
     
     
     
    AL1
     
     
     
    报警值
    设置继电器动作报警值
    1、“AmSt”设置为 1  ,上限报警(下单回差):测量显示值≥(AL1-2)
    在延时***结束,继电器吸合,右下角显示“ON”。测量显示值
    < (AL1 - PL1),继电器断开;
    2、“AmSt”设置为 0 ,下限报警(上单回差):测量显示值≤AL1 在延时***结束,继电器吸合,右下角显示“ON”。测量显示值
    > (AL1 + PL1),继电器断开;
     
    PL1
     
    报警回差值
    报警值回差值,PL1 ≥ 5;可根据不同介质,不同杆结构设置。如导电性强的介质,探杆是直接裸露的金属(介质介电常数≥10),或者有液体泡沫,扬尘等则可设置大些,比如 50-100 左右;如果介电常数较低可按默认设置为 5-10;
    tImE 延时设置 0-100S 延时设置
    AmSt 报警方式设置 Alarm Set 报警方式设置,1:高位报警;0:低位报警
    End END 按 M 键保存数据并退出
     

    《校准设置》

    代码 功 能 说 明
     
     
    MdSP
     
    频率修改
    设置激励频率,导电系统越小的设置值越小;*小值≥3;
    如何确定*佳频率值:添加液位、料位达到所要预设的报警位置修改 Mdsp 大小,使得有料和无料(包括挂料)变化值(*小值大于 PL1 值+10 个字左右;
    0% 量程校准零位 备用,不起作用
    100% 量程校准满位 备用,不起作用
    End END 按 M 键保存数据并退出
     
     
    五、产品安装及售后服务
    ※ 外形尺寸图
     
     
    ※ 推荐选型安装
    1、 在测非导电介质时,可以为水平或垂直安装。如需垂直安装时,要求探头长至少大于控制位置 20CM 左右。
    2、 在测导电液体、泥浆或界面检测时,可以水平垂直安装。探头与物料接触位置即报警位置。
    3、 在测粉末和颗粒装物料时,可以水平或垂直安装,但探头穿过容器时,保护电极应比容器壁上的积料高度长出 2”。如用户需要,我们可以提供材质为 Teflon 材料的防腐探头(采用涂层法兰连接)。
    ※ 接线端子图
     
     
    注:电源输入范围,正负不用区分;接线以实物接线图为准。
    AC: 18V~300VAC 
    DC: 18V~300VDC 
     

    常见故障及排除

     
    NO. 故 障 现 象 原 因 分 析 排 除 方 法
     
    1
     
    始终有输出信号
    ①两电极间短路 清洗两电极间杂料
    ② 灵敏度太高 作灵敏度及感度调整
     
     
    2
     
    物料达到时,无信号输出
    ① 灵敏度太低 作灵敏度及感度调整
    ② 物料冲击力太大,导致感应体变形弯曲  
    做适当防护措施
    ③ 线路断开 检查线路将断开处接好 
     

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